Category

my4thgen 95-99

Category

Year: 1999
Model: Maxima
Color: Red
Transmission: Manual 5-Speed Transmission
Trim: SE

Mod List:

  • PFI Speed Turbo Kit
  • Precision Turbo’s Dual  Ball Bearing Turbo
  • HKS BOV
  • Turbonetics Delta Wastegate
  • Powder Coated Intercooler Piping
  • Spearco Intercooler
  • Jim Wolf Technology Oil pan Spacer Kit
  • 12 to 1 FMU
  • Manual Boost Controller
  • Stillen Short-throw Shifter
  • R34 Headlights
  • Catback Exhaust
  • ACT Clutch
  • Alpine Radio with Bluetooth

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2000-2001 MAXIMA BILL OF MATERIALS

PART# DESCRIPTION – PART# 407500 QTY

AIR FILTER ASSEMBLY

  • 402960L K&N Air Filter 1
  • 407500-29 Adapter air filter 1
  • 407500-30 support bracket, tubular 1
  • 407500-31 support bracket, “Z” type 1
  • 407000-67 rubber isolator 2
  • 407000-68 rubber isolator, inner sleeve 2
  • 407500-34 M6-1.0x 16mm flange HHCS 5
  • 407500-40 M6-1.0x 30mm flange HHCS 2
  • 407500-41 M6-1.0 flange hex nut 1
  • 402991 #1/4 flat washer 2

VORTECH SUPERCHARGER ASSEMBLY

  • 407500-01 Supercharger 1
  • 407500-02 modify supercharger drive pulley 1
  • 407500-03 modify supercharger pulley washer 1
  • 407000-05 Supercharger adapter plate assembly – Aluminum 1
  • 407000-36 M12x70mm Flat head bolt 2
  • 407000-37 3/8 -16x 4-1/2 flat head cap screw 4
  • 407000-74 M 12X50 mm Flat Head Bolt 1
  • 407500-04 Steel Fitting, 90 deg – 4 AN – 1/8 NPT M (fitted into S/C) 1
  • 407000-45 M6x 1.0x 55mm hex head cap screw ZP 2
  • 407500-08 Serpentine Belt 1
  • 400950-4 serrated spring washer 2
  • 407000-76 3/8-24X1″ flat head cap screw 1

CRANKCASE BREATHER HOSE ASSEMBLY

  • 402935-6 5/8″ ID Crank case breather hose (407000-15 may sub)2ft
  • 407500-32 hose elbow 90 deg, 5/8″ w/ 1/4″ tee 1
  • 407500-43 vacuum tee, 5/16″run x 3/16″ branch 1

OIL FEED LINE ASSEMBLY

  • 407500-25 OIL FEED LINE,-4S.S BRAIDED LINE 1
  • 407000-17 aluminum spacers, dia 1/2″ OD x dia 1/4″ ID x 1/2″ long 3
  • 402990 M6x 1.0 x25mm HHCS 3
  • 318110 M6 flatwasher 3
  • 407000-56 Steel Fitting, 4m. To 1/8 NPT M 1
  • 407000-57 Steel Fitting, 1/8 NPT M – 1/8NPT M 1
  • 407000-58 Steel Fitting, 1/8 NT FEM, 3 way tee 1
  • 407100-04 Adel clamps, size SG6 3

BELT ADJUSTER/PULLEY ASSEMBLY

  • 407500-24 Flat Belt Idler Pulley, 2″ w/o rails 1
  • 407500-22 Base Bracket ( tensioner brkt assy! ) 1
  • 407500-23 Spacer Pulley 1

IDLER PULLEY ASSEMBLY

  • 407500-09 2″ DIA Pulley w/o side rails 1
  • 407500-07 1/2 – 13x 1-1/2 HHCS ZP 1
  • 407000-73 M12 Flat Washer 1
  • 407500-10 Idler Pulley Bushing 1

FUEL PUMP ASSEMBLY

  • 402991 1/4 Flat Washer 2
  • 318109 M6 Split Lock Washer 2
  • 402990 M6-1.0 x 25mm Hex HD cap screw 2
  • 405030-6 Cable ties 11″ 4
  • 407000-09 Bracket, Auxiliary fuel pump 1
  • 407000-40 1/4-20 nyloc hex nut 2
  • 407000-47 FMU mounting bracket 1
  • 407000-64 5/16 MPI fuel hose 8ft
  • 407000-67 Isolator rubber grommet 2
  • 407000-68 Isolator sleeve 2
  • 407000-75 #4 hose clamp 9
  • 407000-80 10-24 x 3/8″ PH pan hd screw 3
  • 407000-85 1/4-20x 1/2″ FL, Soc., hd screw 2
  • 407000-87 #20 Adel Clamp 2
  • 407500-20 FMU 8:1, w/ 5/16″ barb fitting (w/vortec) 1
  • 407500-27 Fuel Pump Assy w/ 5/16″ barb fitting 1
  • 407500-44 5/16″ barb fuel hose joiner 3
  • 407000-27 neopren rubber isolator 1/4-20 2

AUXILIARY FUEL PUMP ELECTRICAL ASSEMBLY

  • Fuel pump relay electrical assembly (Bosch relay from Vortec)
  • 318110 M6 flat washer 1
  • 407000-49 Fuel pump pressure switch 1
  • 407000-55 Hobb/boost switch bracket 1
  • 407000-60 1/2″ OD x 1-1/2″ aluminum spacer 1
  • 407000-88 Blue3M splice 1
  • 407500-06 M6-1.0x 65mm HHCS 1
  • 407000-89 Relay Bosch 12v 20/30 amp 1
  • 407000-90 Inline ATC fuse holder, 10-12GA Red 1
  • 407000-91 Fuse, ATC 25 amp 1
  • 407000-92 Wire – 18GA yellow – 6 ft. 1
  • 407000-93 Wire recepticle, female 18GA 3
  • 407000-94 Wire, 12GA red – 14 1/2″L 1
  • 407000-95 Wire recepticle, female 12GA 1
  • 407000-96 Butt connector 12GA 1
  • 407000-97 Wire connector, 10-12GA with 1/4″ ring 2
  • 407000-98 Wire connector, 18-22GA with #10 ring 2
  • 407000-99 Wire, 18GA Black 2
  • 407000-100 Wire, 18GA Red 2

POWER STEERING ASSEMBLY

  • 407000-16 Hose Power Steering to oil cooler, 3/8″ ID 8ft
  • 407500-37 12″L foam tube 1
  • 407000-75 hose clamp #4 2
  • 407100-01 aluminum “U” tube 1
  • 407100-02 perforated back strap, 18″L 1
  • 407100-03 M6-1.0x 12mm flange HHCS 3
  • 407100-04 adel clamps SG6 3

COOLANT BOTTLE RELOCATION ASSEMBLY

  • 407500-50 Coolant bottle relocation bracket 1
  • 407500-34 M6-1.0x 16mm flange HHCS 1

WINDSHIELD WASHER BOTTLE ASSEMBLY

  • 407500-36 molded hose 1
  • 408005 hose clamp, #24 2
  • 405030-6 cable ties, 11″ 1

BYPASS VALVE ASSEMBLY

  • 407000-24 Bosch bypass valve 1
  • 407000-62 Rubber Hose, 1″ID x 24″L 3ft
  • 407500-33 Hose Clamp, #12 narrow 4

FUSE BOX RELOCATION ASSEMBLY

  • 451070-4 Flat head 10-32×5/8 2
  • 407000-30 Fuse box relocation mounting bracket 1
  • 407000-31 Fuse box mounting brackets (teardrop) 1
  • 407000-35 M6-1.0 X 20mm HHCS 1
  • 407000-42 10-32 nylock nuts 2
  • 402993 M6-1.0 nylock hex nut 1
  • 318110 M6 flat washer 1

MODIFIED OIL DRAIN BACK PLATE ASSEMBLY

  • 407000-06 Modified oil drain back plate 1
  • 407500-26 Hose clamp #10 narrow 2
  • 407000-32 Blower oil drain back hose preformed 1

VACUUM LINE ASSEMBLY

  • 407500-28 Vacuum tees, 3/16″ 1
  • 503215-6 Vacuum lines, 5/32″ 4ft

PRESSURE PIPE ASSEMBLY

  • 404046 hose clamp #36 1
  • 405030-5 hose clamp #40 1
  • 407100-03 m6-1.0x 12mm flange HHCS 2
  • 407500-14 pressure pipe w/ welded mounting tabs 1
  • 407500-15 2″ L x 2-3/4″ID silicon hose 1
  • 407500-16 hose clamps #44 2
  • 407500-17 90 deg 3-1/2″ID x 2-1/2 ID hose 1

INLET PIPE ASSEMBLY

  • 407500-18 Inlet pipe assy 1
  • 407500-19 90 deg 3-1/2 ID x 2-1/2 ID hose 1
  • 407000-14 hose clamps #56 1
  • 405030-5 hose clamp #40 1
  • 3m5314 12″ long x 1/2″W double sided tape 1
  • 402956-04 14″ cable ties 2

ASSOCIATED HARDWARE ASSEMBLY

  • 407500-06 M6-1.0X 65mm HHCS, S/C plate to engine 1
  • 407500-42 m6 stand-off bolts, S/C plate to engine 2
  • 407000-33 M10-1.5x 60mm HHCS 2
  • 407000-34 M10 flat washer 2
  • 407000-45 M6-1.0 x 55mm HHCS 1
  • 407000-46 M6-1.0x 30mm HHCS 1
  • 407000-84 Cam Sensor Retainer Plate 1
  • 407500-11 M8-1.25x 25mm FHCS 1
  • 407500-12 M8-1.25x 30mm HHCS 1
  • 407500-13 m6-1.0 x20mm FHCS 1
  • 318109 M6 flat washer 2
  • 318110 M6 split lock washer 2
  • 407000-35 M6-1.0 x 20mm FHCS 1
  • 400950-4 Serrated spring washer 1

100505 Stillen SuperCharge Emblem
WARNING 92 Octane Label 1
STISUPER Stillen SuperCharge Decal 1

Assembly Person__________________________________
Date: / /
Sales Order #_____________________________________
Supercharger serial number:_________________________
Instruction sheet with pictures and schematics

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1995-1999 MAXIMA BILL OF MATERIALS

AIR FILTER ASSEMBLY

  • 407000-02 Steek Ubsert-air filter to supercharger 1
  • 407000-10 Air filter with holes drilled 1
  • 407000-11 Silicone Hose, Blue – dia 3-1/2 ” air filter to supercharger 1
  • 407000-14 Hose clamp #56 2
  • 407000-61 Blow-off hose niplle 1
  • 407000-65 air filter vent-45deg x 5/8″ dia 1
  • 407000-77 3/4″ dia rubber grommet 1

VORTECH SUPERCHARGER ASSEMBLY

  • 407500-01 Supercharger 1
  • 407500-05 Supercharger aluminum adapter plate assembly 1
  • 407000-36 M12x70mm Flat head bolt 2
  • 407000-74 M 12X50 mm Flat Head Bolt 1
  • 407000-76 3/8-24 x 1 Flat Head Bolt 1
  • 407000-45 m6-1.0x55mm bolts in plate assy 2
  • 407500-04 steel fitting 90 deg-4 an -1/8 npt m (fittewd into s/c) 1
  • 407500-08 serpentine belt 1
  • 407000-37 3/8-16 x 4 1/2 flat head cap screw 4
  • 400950-4 serrated spring washer 2

CRANKCASE BREATHER HOSE ASSEMBLY

  • 407000-15 48″ DIA5/8″ ID Crank case breather hose 4ft
  • 407000-66 90 deg. Dia5/8″ OD Plastic vent line adapter 1

OIL FEED LINE,ASSEMBLEY

  • 407500-25 oil feed line -4 s.s braided line 1
  • 407000-17 aluminum spacers, dia 1/2″ OD x dia 1/4″ ID x 1/2″ long 3
  • 402990 M6x1.0x25MM HHCS 3
  • 318110 m6 flat washer 3
  • 407000-56 steel fitting 4m to 1/8 npt m 1
  • 407000-57 steel fitting 1/8 npt m-1/8 npt m 1
  • 407000-58 steel fitting 1/8 fem 3way tee 1
  • 407100-04 adel clamps size sg6 3

BELT ADJUSTER / PULLEY ASSY

  • 407500-24 flat belt idler pulley, 2.0 w/rails 1
  • 407500-22 base bracket 1
  • 407500-23 spacer pulley 1

IDLER PULLEY ASSY

  • 407500-09 2″ dia pulley w/o side rails 1
  • 407500-07 1/2-13 x 1-1/2 hhcs zp 1
  • 407000-73 m12 flat washer 1
  • 407500-10 bushing 1

FUEL PUMP ASSEMBLY

  • 402991 1/4 Flat Washer 2
  • 318109 m6 split lock washer 2
  • 402990 m6-1.0 x 25mm hex hd cap screw 2
  • 405030-6 cable ties 11″ 4
  • 407000-09 mounting plate, fuel pump assy 1
  • 407000-27 1/4-20 Male stud/Female rubber isolator 2
  • 407000-40 1/4 -20 Nylon Locking Nut 2
  • 407000-47 fmu mounting bracket 1
  • 407000-64 5/16″ mpi fuel hose 8ft
  • 407000-67 insulators rubber grommet 2
  • 407000-68 Isolator sleeve 2
  • 407000-75 #4 hose clamps 9
  • 407000-80 10-24 x 3/8″ ph pan hd screw 3
  • 407000-87 #20 adel clamps 2
  • 407500-20 fmu 8:1 w/ 5/16″ barb fitting ( w / vortech ) 1
  • 407500-27 fuel pump w / barb fitting 1
  • 407500-44 5/16″ barb guel hose joiner 1
  • 407000-85 1/4-20 x 1/2″ flat head cap screw 2

AUXILIARY FUEL PUMP ELECTRICAL ASSY

  • 318110 m6 flat washer 1
  • 407000-49 fuel pump pressure switch 1
  • 407000-55A hobb/boost switch bracket 1
  • 407000-60 1/2″ OD x 1-1/2 aluminum spacer 1
  • 407000-88 Blue3M splice 1
  • 407500-06 m6-1.0x65mm hhcs 1
  • 407000-89 relay bosch 12v 20/30 amp 1
  • 407000-90 in line atc fuse holder 10-12ga red 1
  • 407000-91 fuse atc 25 amp 1
  • 407000-92 wire 18ga yellow – 6ft 1
  • 407000-93 wire recepticle,female 18ga 3
  • 407000-94 wire 12ga red 14 1/2″ length 1
  • 407000-95 wire recepticle, female 12ga 1
  • 407000-96 12ga butt connector 1
  • 407000-97 wire connector, 10-12ga w 1/4 ring 2
  • 407000-98 wire connector, 18-22ga w/#10 ring 2
  • 407000-99 wire 18ga black 2
  • 407000-100 wire 18ga red 2
  • 407000-16 hose pwr steering to oil cooler 3/8 ID 8FT

Additional only for 1999-2000 model

  • see 407100 Power steering oil cooler-Stillen (1999 models)
  • part of Adel clamps SG-6 (1999 models) 407100-04
  • BOM M6x1.0x10mm Flange bolt (1999 models) 407100-03
  • P/N M6x1.0 Nylon locking nut (1999 models) 402993
  • 407100 Back strap 18″ long (1999 models) 407100-02
  • 407100-01 u-bend pwr steering cooler

COOLANT BOTTLE RELOCATION BRKT ASSY

  • 407500-50 Coolant bottle relocation bracket 1
  • 407000-64 48″ 5/16″ hose, radiator overflow to coolant bottle 4ft
  • 407000-70 Spring clamps, overflow radiator hose 2

BYPASS VALVE ASSY

  • 407000-24 bosch bypass valve 1
  • 407000-62 36″-1.0″ ID rubber hose 3ft
  • 407500-33 hose clamp #12 narrow 4
  • 407000-08 SMR-bosch by pass valve adapter assy 1

FUSE BOX RELOCATION ASSY

  • 451070-4 flat head 10-32×3/4 2
  • 407000-30 fuse box relocation mounting bracket 1
  • 407000-31 fuse box mounting bracket (tear drop) 1
  • 407000-35 M6-1.0 x 20mm hhcs 1
  • 407000-42 10-32 nylock nuts 2
  • 402993 m6-1.0 nylock hex nut 1
  • 318110 m6 flat washer 1

MODIFIED OIL DRAIN BACK PLATE ASSY

  • 407000-06 modified oil drain back plate 1
  • 407500-26 hose clamps #10 narrow 2
  • 407000-32 blower oil drain back hose (HOSE NEEDS CUTTING 1

VACUUM LINE ASSY

  • 407500-28 vacuum tee 3/16″ 1
  • 503215-6 vacuum line 5/32″ ID 4ft

HARDWARE INTAKE TUBES ASSY

  • 318110 M6 Flat Washer 6
  • 402990 M6X1.0X25 mm Hex bolt 2
  • 402992 M6x1.0 HEX nuts 6
  • 407000-03 SMR intake charge tube, Max s/c 1
  • 407000-12 2.0″-3.0″ID silicon hose 2
  • 407000-13 Silicone hose, Black-90deg, supercharger to cross over tube 1
  • 407000-17 Aluminum spacers – stand off to valve cover 2
  • 407000-18 hose clamp #40-Supercharger to 90 deg. Hose 1
  • 407000-19 Hose Clamp #48 4
  • 407500-16 hose clamp #44 hard pipe/mas/throttle body 1
  • 407000-35 m6x1.0x20mm hhcs 6
  • 407000-78 SMR-air by pass adapter Max s/c 1
  • 318109 M6 lock washer 8

TUBE MAS TO THROTTLE BODY ASSY

  • 407000-79 SMR 90deg -3″OD tube to mas to throttle body 1
  • 407000-81 adapter -air temp sensor to 90deg tube 1
  • 407000-82 M4-0.7x12mm shcs-air temp sensor adapter mtg 2
  • 407000-83 viton o-ring air temp sensor adapter mtg 1

ASSOCIATED HARDWARE ASSY

  • 407500-06 m6-1.0x65mm hhcs s/c plate to engine 1
  • 407500-42 M6 stand off bolts s/c plate to engine 2
  • 407000-33 M10-1.5x60mm hhcs 2
  • 407000-34 M10 flat washer 2
  • 407000-35 M6-1.0 x 20mm hhcs 1
  • 407000-45 M6-1.0 x 55mm hhcs 1
  • 407000-46 M6-1.0 x 30mm hhcs 1
  • 407000-84 Cam sensor retainer 1
  • 407500-11 M8-1.25 x 25mm fhcs 1
  • 407500-12 M8-1.25 x 30mm flange hhcs 1
  • 407500-13 M6-1.0 x 20mm fhcs 1
  • 318109 M6 flat washer 2
  • 318110 M6 split lock washer 2
  • 400950-4 serrated spring washer 1
  • 407500-21 1/4-20 x1″ fhcs 2
  • 407500-37 foam insulation wrap 1-1/8 ID-1-1/4″ 1ft

DECAL ASSY

  • EO#D436-6 C.A.R.B. Decal 1
  • WARNING 92 Octane Label 1
  • STISUPER Stillen SuperCharge Decal 1
  • 100505 STILLEN SuperCharge Emblem 1

Assembly Person__________________________________
Date: / /
Sales Order #_____________________________________
Supercharger serial number:_________________________
Instruction sheet with pictures and schematics

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Owner: crewchief264 aka Dan Syster

Year: 1997
Model: Maxima
Color: Blue
Transmission: 5-Speed Manual
Trim: SE

Notes:

  • 354 WHP  @7000 / 304 TQ @ 15 PSI

 

Mod List:

Performance:

  • V2 Supercharger 2.62 pulley 14+psi
  • 555cc Injectors
  • Walbro Fuel Pump
  • 300zx Fuel Filter
  • Carbon Kevlar Sprung Hub 4-Puck Clutch/Stage 2-psi Plate
  • Fidanza Aluminum Flywheel
  • Spearco Intercooler Bar and Plate
  • Pace Setter Shifter
  • Quaife LSD
  • Front and Rear Strut Tower Bars
  • Stillen Rear Sway Bar
  • 17in Team Dynamics Rims w/Nitto 235/45/17
  • Wilwood Big Brake Kit
  • Stainless Steel Brake Lines
  • OBX Cat-back
  • Warpspeed Y-Pipe 3″
  • CAI
  • e-Manage Ultimate Tuning

Interior:

  • Painted Interior
  • Reverse Indiglo Gauges
  • Intelliglo Needles
  • Simpson Race Belts
  • Shift Light
  • A-Pillar Gauges Fuel PSI, EGT Gauge, and Boost Wideband A/F
  • Mirrored Windows 20% Side and Back
  • 30% Front Windshield
  • Razo Pedals and Shifter
  • Microvision Screen
  • Pioneer DVH-P7000
  • iPod Adapter
  • 12ich Subwoofer/Kenwood 1000 Watt Mono Amp All Custom Trunk
  • Full-size Matching Spare Tire
  • Optima Yellow Top BAtter
  • Escort 8500 Radar Detector

Exterior:

  • Removed Window Tape
  • Wildwood 13inch Front Brakes
  • Painted Calipers
  • Sparco Hood Pins
  • Carbon Fiber Hood
  • Clear Corners
  • Re-Wired Fogs
  • Stillen Aero Lip Kit
  • KYB AGX and Eibach Prokit Installed
  • Front Strut Camber Plates
  • APC Bulbs

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Community Member Credit: iansw

So I’ve been asked to do a write-up on how to make the Z32 MAF setup work with the JWT ECU + 370cc Injectors while Supercharged on the charged side.

Symptoms:

With the Z32 MAF on the charged side and stock Stillen piping the car idles horribly, bucks hard when cold, and is generally not drivable.

Solution:

The Stock Stillen piping doesn’t work well with this setup. After spending a year trying to figure out if it was compressor surge, vacuum leak, etc, etc it turned out the reason (And solution) is quite simple.

I needed 3″ Piping.

The reason is not compressor surge or any performance boost with 3″ piping. The reason is simply that with the flange on the stock Stillen piping facing the way it faces, it causes the MAF harness to face up or down.

It must face towards the battery – like this:

As soon as I had the 3″ piping in originally (With the harness facing up) – it still idled and ran horribly especially when cold.

Turned the MAF 90 degrees – and problem solved.

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