Community Member Credit: Stephen Max

As far as the stock fuel system is concerned. The Maxima uses an airflow referenced system. The mass airflow sensor (MAFs, or MAF) sends a voltage signal to the ECU based on how much air is flowing through it into the engine. The ECU uses that information, along with engine rpm and O2 sensor voltage to determine how long injector pulses should be to achieve stoichiometric combustion. This is for cruising and light acceleration and is called closed-loop mode. Closed-loop refers to the feedback loop in which fuel metering by the injectors is adjusted based on whether the O2 sensors detect combustion that is either leaner or richer than stoichiometric.

If the throttle is opened beyond a certain amount, as sensed by the throttle position sensor, the ECU goes into a mode in which it ignores O2 sensor voltage altogether and uses only the MAF signal and engine rpm. This is the open-loop mode. Injector pulse widths are determined by a lookup table for each combination of MAF voltage and engine rpm. The values in the lookup table are based on engine testing and give about a 13:1 to 13.5:1 air-fuel ratio for the stock engine at wide-open throttle.

When you install the supercharger kit you are significantly increasing the air flowing into the engine. This is not a problem during cruising and light acceleration because the SC does not exceed the airflow beyond what the MAF is able to measure. At wide-open throttle, however, it is possible to exceed what the MAF can measure. Also, for the boosted operation, we want an air-fuel ratio that is lower than what is provided by the ECU as a deterrent to detonation. The method that the Stillen kit uses to provide sufficient fuel for the additional air is to provide extra fuel pressure based on manifold pressure. This is done with the fuel management unit (FMU), which boosts fuel pressure according to a ratio that is determined by the size of the disk inside it. It is possible to have a fuel pressure to boost pressure rate as low as 3:1 and as high as 12:1. The stock Stillen kit comes with a 6:1 disk in the FMU (it might actually be 8:1, I forgot which), meaning that the FMU raises fuel pressure 6 psi for every psi of positive manifold pressure. This is a fairly crude way to tune, but it is simple and effective. In most cases, it results in an overly rich AFR at mid-range rpm which leans out to an acceptable AFR at high rpm.

In order to supply the additional fuel, either the Vortech auxiliary inline pump should be used, or the stock in-tank pump should be replaced with the Walbro 255 LPH pump. The stock pump can not deliver enough fuel at a sufficiently high pressure to provide a rich enough AFR to prevent detonation.

Additional Info:

  • You need more fuel than what the OEM fuel pump can supply. You have two options. You can use the Vortech T-Rex auxiliary inline fuel pump (that comes with the Stillen kit) along with the OEM in-tank pump, or you can replace the in-tank pump with a Walbro 255 LPH pump. If you go with the Walbro pump you do not need the Vortech aux pump.
  • In either case, you still need the FMU to raise fuel pressure when you are boosting. The only thing that would change that is if you installed larger fuel injectors that could supply an adequate amount of fuel at OEM fuel pressure.
  • The stock fuel pump has its strainer parallel to the bottom of the gas tank and is able to suck up pretty much all the gas in the tank. The strainer that comes with the Walbro points upward at about a 30-degree angle and is not capable of sucking as much gas up (when it gets below approximately 1/8th of a tank) as the stock strainer. To fix the problem, take the stock fuel pump strainer and put it on the Walbro fuel pump. This has been tested and proven to work during the course of installing Mike’s (VIP Maxima) supercharger. With this mod, you can now drive your car like normal and not worry about running out of gas/poor performance at 1/8th of a tank.


Comments are closed.