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my6thgen 04-08

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Credit: Wil~Bones

I recently installed the Vertical Doors Inc. kit and wanted to share a detailed guide.

Kit Includes:

  • 8 M8-1.25x30mm bolts with washers
  • Right and left hinge assembly
  • 2 shoulder bolts with washers
  • 2 shocks (680 PSI)
  • 2 pins
  • Wire loom

Tools Required:

  • Spacers (use a paint stick wrapped with blue painter’s tape)
  • Blue painter’s tape
  • Red Loctite
  • Screwdrivers (fork and Phillips)
  • Cutters
  • Sockets: 10mm, 12mm, 13mm with extension
  • Air ratchet, grinder, and cutter
  • Allen wrenches: 1/4 and 3/16

Steps:

1. Disconnect the battery.

2. Remove the Fender:

  • Remove all fasteners around the wheel well.
  • Remove the splash guard to access (2) 10mm bolts under the fender.
  • Pull the wheel well to access (2) 10mm bolts securing the fender to the bumper.
  • Carefully pull the bumper to access (1) 10mm bolt securing the fender to the body.
  • Remove the fender carefully.

3. Modify the Wire Layout:

  • Open the door and remove the factory wire boot using a fork.
  • Remove the foot guard and kick plate to access (2) wire harnesses. Remove plastic clips to gain extra wire slack.
  • Remove the door panel to remove the door catch and gain more wire slack.

3. Modify the Door:

  • Cut the plastic door panel to allow the door to raise without hitting the fender. Use black door trim for a finished look.

4. Replace the Door:

  • Secure the door to the body with painter’s tape in preparation for factory hinge removal.
  • Use a 13mm socket to remove the factory hinges.

5. Install Vertical Doors Inc. System:

  • Ensure all mounting surfaces are flat.
  • Use original nuts on the doors.
  • Tighten the nuts on the door first, then the bolts on the body.

6. Adjust Hinges:

  • Once the hinge is locked, break the nut and turn the Allen set screw until it hits the block.
  • Adjust until the door matches with the striker, ensuring it closes properly.
  • Adjustments might be needed after installing the shocks.

7. Install the Shock:

  • You will need a helper to raise the door.
  • Slip the spherical rod mount into the spherical ball bearing. Tighten the screw into the swing arm.
  • Secure the shock by installing the pin at the bottom.

8. Reinstall Door Panel:

  • Lift the door and adjust the door opening screw clockwise until the swing arm moves freely.
  • Ensure the adjustment of the door is accurate, and everything is tight with Locktite.

9. Modify Factory Wire Loom:

  • Open and raise the door, cut the factory wire boot in half, and add the included wire loom to protect exposed wires.

10. Cut the Fender:

  • Cut the fender to make room for the new hinge. Use a sander or grinder to ensure the surface is flat.

Final Steps:

  • Replace the fender after adjustments.
  • Enjoy your newly installed Vertical Doors.

This installation saved me between $600 to $1000. The car is now in the shop for a new paint job in Le Mans Blue and Pearl Black.

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